WearVue is a wear-monitoring system that uses layered colours to indicate component wear.
Designed so that anyone can understand it — no specialist tools or training needed.
Works on the same principle as traffic lights, providing instant visual feedback.
As the parent material wears down, new colour layers become visible.
The changing colours show how much wear has occurred and when maintenance is needed.
Provides a simple, visual, and reliable way to track component condition in real time.
Join Mat as he explains how WearVue turns wear monitoring into a simple, visual system anyone can read.
Designed to improve safety by keeping personnel out of dangerous environments.
Eliminates the need for workers to climb into truck trays or use ultrasonic thickness testers.
Allows inspections to be performed safely from a distance or viewing platform.
Color indicators clearly show wear levels — no specialized tools required.
Enables anyone to conduct inspections quickly and accurately.
Minimizes machine downtime by removing the need for specialist involvement.
Provides instant, visual feedback on wear condition for timely maintenance decisions.
Accessible to everyone — no special training or technical equipment required.
Cuts through visual and cognitive noise — easy to read in busy industrial environments.
Simple, universal system — follows the familiar traffic-light logic:
🟢 Green: Good to go
🟡 Yellow: Maintenance should be scheduled soon
🔴 Red: Time to replace
Instant visual recognition — the condition can be assessed within seconds.
Built on learned behaviour — uses a colour language people understand instinctively from everyday life.
Improves situational awareness — makes wear monitoring faster, safer, and more consistent across all skill levels.
Kaytlin and Glenn delve into the why of our colour choice.
🟢 Green: Indicates the component is in good condition and fully operational.
🟡 Yellow: Signals that the material has reached a significant wear stage. This allows for just-in-time (JIT) planning, ensuring replacement parts can be ordered and installed without unnecessary downtime.
🔴 Red: Denotes critical wear, meaning immediate replacement is required to avoid failure or potential safety risks.
- Designed to improve safety by keeping personnel out of dangerous environments.
- Eliminates the need for workers to climb into truck trays or use ultrasonic thickness testers.
- Allows inspections to be performed safely from a distance or viewing platform.
- Color indicators clearly show wear levels, no specialised tools required
- Enables anyone to conduct inspections quickly and accurately.
- Minimizes machine downtime by removing the need for specialist involvement.
- Provides instant, visual feedback on wear condition for timely maintenance decisions.
Join Neville and Kaytlin as they explain the WearVue advantage.
WearVue is designed to serve industries where wear monitoring and maintenance efficiency are critical.
Industries include:
Mining
Enhances safety and efficiency by monitoring truck trays, conveyor systems, and chute liners.
Reduces downtime and prevents costly equipment failures.
Construction
Ideal for excavator buckets, loader blades, and concrete mixers.
Enables timely maintenance and extends equipment lifespan.
Manufacturing
Supports wear tracking for rollers, gears, and conveyor belts.
Reduces unplanned downtime and improves operational reliability.
Renewable Energy
Monitors wear in wind turbines and solar panel mounts.
Ensures optimal performance and lowers repair costs in harsh environments.
Automotive and Aerospace
Tracks wear in brake pads, tyres, and structural components.
Improves safety and reduces maintenance costs.
WearVue supports ESG goals by enhancing safety, reducing environmental impact, and promoting sustainable practices:
Predictive maintenance prevents material waste.
Extends equipment lifespan.
Reduces emissions from unnecessary downtime.
Social
Intuitive colour-coded indicators democratise safety.
Removes workers from hazardous inspections.
Empowers operators of all skill levels.
Governance
Transparent wear data supports accurate ESG reporting.
Capture → Detect → Decide workflow
Field teams (or fixed cameras/drones) capture images of WearVue indicators.
VueVision analyzes the colour state (green / yellow / red) and % wear against set thresholds.
Results are logged instantly to the correct asset/component.
Simple asset linking
QR/ID on each component opens the exact asset in VueVision.
One tap to add photos, notes, and condition state during inspections.
Automated records & alerts
Time-stamped inspection history with photos for audit.
Triggers email/in-app alerts when items flip to Yellow (plan) or Red (replace).
Maintenance integration
Pushes work orders or tasks to CMMS/ERP via API/webhooks (e.g., create a “replace liner” job when Red).
Exports CSV/PDF summaries for managers and contractors.
Configuration & governance
Site-specific thresholds and colour logic (per asset type).
Roles/permissions, full audit trail, and change history.
Reporting & ROI
Dashboards for downtime avoided, life-extension, and compliance KPIs.
Trend lines by asset, location, or supplier for data-driven decisions.
WearVue is designed for versatility and flexibility across both new and existing assets:
Retrofit Compatibility
Can be retrofitted to existing wearing parts.
Ensures compatibility with a wide range of equipment already in use.
OEM Integration
Seamlessly integrates into new OEM components during manufacture.
Provides flexibility for both current operations and future equipment designs.